Solution for 3 TPH Coconut Shell Charcoal Briquettes Factory

  • Capacity: 1-3 t/h

  • Final product: rod shape, ball, pillow, etc

  • Area:300-600㎡

  • Cost: $40,000-$70,000

  • Warranty: 12 months

Are you finding a solution for processing coconut shell from your small factory? Do you plan to start a small scale charcoal briquette preparation out of coconut shell? SUNRISE 1-3 t/h coconut shell charcoal briquette production line is an ideal choice. It can help you process coconut shell waste into biochar briquette quickly and easily. So it is popular with coconut shell charcoal briquette manufacturers. Then what is the configuration of this 1-3 t/h coconut shell charcoal briquette making system? The solution is as follows:

Which equipment is suitable for small scale coconut shell carbonization?

If you want to make coconut shell into charcoal briquette, carbonization is necessary. Because the whole charring process is going in the condition of isolation or lack of air. Thus, which carbonization machine is advisable for 1-3 t/h coconut shell charcoal briquettes factory solution? There are 2 types of carbonization furnaces for your choice.

Hoisting carbonization furnace

The airflow carbonization furnace includes an electric hoist. With the electric hoist, it can lift the inner tank easily, which save labor cost. And each furnace is equipped with 3 inner tanks. So carbonizing time is 8-12 hours to ensure the good quality of charcoal. After one tank of materials finishes carbonization, you can lift out it by the hoist and then put another tank of materials for charring.

hoisting carbonization machine for 3tph coconut shell charcoal briquette making
horizontal type carbonization furnace for 3 tph coconut shell biochar briquette making

Batch type carbonization machine

It produces charcoal by batch, carbonizing time 8-10 hours, water cooling time 2-3 hours, air cooling 6-8 hours. And the door of the furnace is sealed with ceramic packing. This can prevent the air from entering the furnace and increase the charcoal yield. What’s more, ceramic packing is woven from high-quality ceramic fibers. It is widely used for the sealing of high-temperature equipment.

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What char-molder is an ideal choice for 3 t/h coconut shell charcoal briquette making?

If you want to get more benefits from the charcoal briquette you produce, it is advisable to make coconut shell charcoal into briquettes. After briquetting, your coconut shell charcoal briquette is not easy to stick to and layer. So it is more convenient to transport and store. In SUNRISE 1-3 t/h coconut shell charcoal briquettes factory, there are 2 types of char-molders for your choice.

Rod making machine

If you want to finish small scale coconut shell charcoal briquette making at a low cost, charcoal extruder is an excellent option for you. It is a screw-type forming machine to produce rod shape briquettes from charcoal. For making good quality charcoal briquettes, charcoal powder size must be less than 5mm and moisture around 30%. To meet the requirements of different customers, the shape of charcoal briquettes can be hexagonal, square, circular, etc, the briquette’s diameter range is 3-50mm. Moreover, customers can choose to produce hollow or solid briquettes.

3tph coconut shell charcoal extruder machine
details of 3 tph coconut shell charcoal ball briquette machine

Charcoal ball press equipment

It is a roller-type briquette press that can compress charcoal powder into ball, oval, ovoid, egg, and pillow shape briquettes. The only spare part of the charcoal briquette press is the roller, because the charcoal powder is squeezed into various shapes by the roller, so the surface of the roller is the most easily worn. In addition, we ensure that all the rollers used are heat-treated to enhance hardness and wear resistance. And we can also customize the rollers according to the shape and size required by the customer.

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How to improve the quality of your small scale coconut shell biochar briquette factory?

If you need a simple process of 1-3 t/h coconut shell charcoal briquette production, carbonization machine and char-molder can fully meet your needs. But provided you want to deliver higher quality coconut shell charcoal briquettes to your customers, we can offer you the following equipment.

Load type feeder is designed for feeding charcoal or materials according to your formula. And you can choose to use forklift to put material into load type feeder.

It is an option choice for crushing coconut shell charcoal into fine powder. In addition, this grinder also has mixing function. So, you can add water and binder during charcoal wheel grinder operation.

This mixer can help you mix coconut shell charcoal powder with other materials evenly to ensure the adhesion of your final coconut shell charcoal briquettes.

It can help you remove excessive moisture content of your coconut shell biochar briquettes. For this, it is beneficial to improve the charcoal briquette quality to make it meet international requirements.

Using it, you can finish charcoal briquette packaging quickly and easily. It has a high quantitative precision of 2%. You can freely choose to pack your coconut shell charcoal briquette into 10kg, 15kg and 20kg, etc.

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How much does 3 t/h coconut shell charcoal briquette proposal cost?

The price range for a 3 t/h coconut shell charcoal briquette line is usually between $40,000 and $150,000. The specific price depends on several factors:

Equipment configuration

  • Basic equipment: charcoal wheel grinder+char-molder+dryer=$40,000-$70,000
  • High-end equipment (automatic control system): feeder+charcoal wheel grinder+double shafts horizontal mixer +char-molder+dryer+charcoal packaging machine=$100,000-$150,000

Type of raw material handling

If you need to process higher moisture, larger volumes of material, you will need additional drying and grinding equipment, which may add $10,000 to $20,000.

The degree of automation of the 3t/h coconut shell charcoal briquette line

  • Semi-automated production lines are less expensive.
  • Fully automated production lines are more expensive, and may cost an additional $20,000 to $30,000

Shipping and installation costs

If the target market is the United States or Europe, shipping and installation costs may range from $5,000 to $15,000.

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The above is a solution for 3 t/h coconut shell charcoal briquettes factory. Besides this, SUNRISE also can provide you with solutions for 10 t/h charcoal briquette making disposal, 500kg/h biochar briquette making line, etc. If you are interested in them, you can contact us for details. We will provide you with the best design and equipment according to your requirements.

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