What is the Design of Carbonization Furnace

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In order to meet the strong market for charcoal, we designed three types of carbonization furnaces according to customer’s advice. Including hoisting carbonization machine, horizontal carbonization furnace and continuous carbonization machine. You can choose a suitable one for charcoal production.

NO.1 Hoisting carbonization furnace

The airflow carbonization furnace contains an inner container. And you can put the raw materials into the inner container. Then the inner container is put into the furnace body. After completing the charging, the fuel is burned in the combustion zone below the inner container to heat. Furthermore, the fire heats the surface of the inner tank without direct contact with the raw materials. So we call it external heating or retorting. The temperature in the inner tank continues to rise, and eventually, carbonization begins after reaching a certain temperature.

What is the detailed information for designing hoisting carbonization machine?

The carbonization furnace and combustion chamber adopt a split design. And one furnace body is equipped with multiple carbonization furnaces, which can realize continuous operation. For this, it can greatly shorten the production cycle and improve the efficiency of carbonization.
This carbonization furnace adopts high heat transfer and high wear resistance composite materials, which can carry out the carbonization process with high efficiency.
The flue gas is purified in the pipeline, no waste is generated during production and meets the national exhaust gas exhaust standard.
The flue gas generated during the carbonization process of the material undergoes the secondary combustion of the generated combustible gas through spraying, cooling, and purification. So use the heat generated by itself to burn itself to achieve the effect of energy-saving.

hoisting carbonization machine design

structure of hoisting carbonization equipment

hoisting carbonization equipment

NO.2 Horizontal carbonization furnace

The horizontal charcoal furnace is the carbonization equipment for processing various charcoal. This is another type of air-flow type charcoal making machine, which can not only carbonize wood chips, branches, bamboo, coconut shells, and logs, but also biomass briquettes, such as sawdust briquettes. And the main structure of the horizontal carbonization furnace includes an outer shell, an inner liner, a pipe, and smoke gas purification equipment, etc. Due to its large output and simple operation, this charcoal machine is very popular among charcoal processors.

2 different usage ways of horizontal carbonization machine

According to customer’s requirements, we especially design this carbonization furnace for 2 usage ways.

Option 1

Crush the raw material to certain size with a charcoal grinder machine
Dry the crushed material with a suitable dryer
Compress the material to certain shape with a charcoal extruder machine
Carbonize the briquettes to charcoal briquettes with a horizontal carbonization furnace

Option 2

Carbonize the raw material with this batch type carbonization furnace
Crush the carbonized material with a professional charcoal wheel grinder
Mix the powdery material with binders through using a double shafts horizontal mixer
Compress the mixed material to charcoal briquettes with a charcoal briquette extruder machine

horizontal carbonization equipment

horizontal carbonization machine design

batch type carbonization machine

NO.3 Continuous carbonization machine

A continuous carbonization furnace is a type of industrial equipment used for the continuous carbonization of biomass materials. And it is designed to convert biomass, such as wood chips, sawdust, rice husks, coconut shells, and agricultural residues, into charcoal through a controlled pyrolysis process.

What is the new design of continuous carbonization machine?

The furnace body and e-liquid condensation device adopt a thermal insulation structure, which can prevent the outer temperature of the furnace from being too high while maintaining heat.
Its body is equipped with a screw feeder, which can automatically and evenly distribute the material. And it can make the carbonization even and sufficient. In order to improve the carbonization efficiency and achieve continuous carbonization of the material.
The smoke oil condensation device collect and separate the flue gas and tar generated by combustion during the entire carbonization process. And the remaining gas is led to the outside of the main furnace through the induced draft fan and heated.