Charcoal Wheel Grinder

Capacity: 1-40 t/h
Grinding and mixing time per batch: 3-8 min
Mixing chamber diameter: 1-2.5m
Warranty: 12 months

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The charcoal wheel grinder, also known as the charcoal powder mixer, is the auxiliary machine of the charcoal briquette plant. It is used to mix and press charcoal, binder and water so that materials with a small specific gravity can be fully integrated. Because this process increases the density of the material so that you can better form the material after entering the charcoal briquette machine. For this, it is a necessary device for various types of charcoal briquette production lines.

Why is charcoal wheel grinder so important?

The charcoal wheel grinder is one of the important auxiliary equipment for the charcoal briquette production line. To make high-quality finished charcoal briquette, pre-mixing and pressing the charcoal powder is an indispensable step.

Simple manual stirring has low efficiency, a large amount of engineering and low pressure, which cannot effectively remove the air between the material particles and increase the density of charcoal powder.
If the mixture is not fine, the moisture and binder cannot be fully mixed with the charcoal powder. And the subsequent charcoal briquette will not work well, which will affect the use effect.

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How does the wheel grinder mixer work?

The working principle of the wheel grinder mixer involves a combination of rolling and stirring actions to achieve thorough mixing and compaction of raw materials.

Loading raw material

Raw materials, including charcoal powder, binder, and water, are loaded into the mixing pan. The proportions of these ingredients are critical for achieving the desired consistency and quality of the final product. And the proportions of these ingredients are pre-determined based on the desired quality and characteristics of the final product.

Mixing and Compacting

The motor activates the drive mechanism, causing the rollers to rotate around the pan. As the rollers move, they exert pressure on the materials, breaking down any lumps and ensuring thorough mixing. And the rolling action also helps to compact the materials, making them more cohesive.

Stirring and Scraping

The shovels inside the pan continuously scrape the sides and bottom of the pan, lifting and redistributing the materials. So this scraping action prevents the material from sticking to the pan and ensures that all portions of the mixture are evenly exposed to the rolling action of the rollers.

Continuous Mixing

The combined rolling and stirring actions continue for approximately 20 minutes. During this time, rolling and stirring the materials repeatedly, achieving a homogeneous mixture with uniform consistency.

Discharging the mixture

Once the mixing process is complete, the uniformly blended materials are discharged through the valve at the bottom of the pan. The mixture are then ready for the next stage of production, typically involving a molding machine to form briquettes or other shapes.

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What are the advantages of using a wheel grinder mixer for charcoal powder making?

Why so many charcoal briquette manufacturer start to buy a charcoal wheel grinder to make charcoal powder? Because the machine has advantages for biochar powder production as follows:

Help you finish charcoal powder making at a low cost

If you need an economical price charcoal grinder, the biochar grinder mixer is an ideal choice. For one thing, this machine has a economical price. A charcoal grinder mixer only needs $1,600-$2,000. For another, it is capable of handling large quantities of materials in a single batch. The efficient mixing process reduces processing time, increasing overall productivity. So it can decrease the overall production cost.

Both suitable for small and large scale charcoal powder making

What is the capacity of the biochar wheel grinder machine? Is it suitable for small/ large scale charcoal briquette making plants? In general, a set of small scale charcoal grinder mixer can produce 1.5-2.5 tons of biochar powder per hour. But, if you want to enlarge the scale of your biochar briquette making business, the method is simple. Only need to choose a large scale model of charcoal wheel grinder.

Technical Parameter of Charcoal Wheel Grinder

Model	YS-CG1	YS-CG2	YS-CG3	YS-CG4	YS-CG5	YS-CG6	YS-CG7	YS-CG8
Diameter (mm)	1000	1200	1500	1600	1800	2000	2500	3000
Feeding amount(kg/h)	110	150	350	350	550	900	1700	2000
Mix time( min)	3-8	3-5	3-5	3-5	3-5	2-5	2-5	2-5
Speed(r/min)	41	41	37	37	36.1	35	30	30
Power(kw)	5.5	7.5	15	18.5	22	22	30	40
Capacity(t/h)	1.5-2.5	1.5-3	7	9	13	18	30	40

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How to further process charcoal powder after using biochar wheel grinder?

After using charcoal wheel grinder, you can get fine biochar powder. How to get high quality charcoal briquette from biochar powder? There are three charcoal briquette making machines for your choice.

Charcoal ball press machine

For large-scale industrial charcoal briquette making plant setup, we recommend you the charcoal ball press equipment. Because, it can transforming large quantities of biochar powder into uniform charcoal balls in a short time. The machine is capable of produce 1 to 30 tons of biochar balls per hour. In addition, you can change the roller skin to adjust the size of charcoal balls. Therefore, you can get suitable charcoal balls according to your requirements.

Rod making equipment

However, for these who want to start a small scale charcoal briquette production business, there is a more economical char-molder machine. Especially, for 1-10 t/h capacity. It is rod making equipment. For one thing, the price of charcoal extruder is more favourable than other charcoal briquette making machines costs. For another, its compact size fits well into small charcoal briquette plant establishing. So, charcoal extruder machine purchasing is a smart investment for small-scale biochar briquette making operations.

hydraulic hookah charcoal briquette making machine

Hookah press machine

In addition, if you purse hookah charcoal briquette making, there is also hookah press machine for you. This type of machine includes hookah press equipment and rotary charcoal tablet press. In this way, the briquetting rate of hookah charcoal briquette making can reach 99% . How about the capacity of the hookah press machine? 21420 pcs/h, which can fully meet your needs to small-medium hookah charcoal briquette manufacturing.

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So, this type of charcoal wheel grinder is more suitable for grinding biochar into powder in charcoal grinder machine. We can also provide you with other crushers, such as hammer mill, double shafts shredder, etc.